Ordering gravel for a driveway
Every driveway calculation has a step most tools leave out. You measure the finished, compacted layer, but the quarry sells you loose material straight off the pile. Loose stone occupies substantially more space than the same stone rolled and driven on, so ordering the compacted figure leaves you short every single time. That gap is a fifth to two fifths of the load.
- compaction factor — 1.20 to 1.40, how much the material shrinks once rolled
- density — pounds per cubic yard, which varies by stone type and moisture
- 2,000 — pounds in a US short ton, the unit quarries invoice in
- depth — thickness of one layer, not the whole build-up
Worked example: a 40 by 10 foot drive, 4 inches deep
Order 6.17 yards and you will lay roughly three and a quarter inches, not four. The extra 1.5 yards is not waste — it is the air that gets driven out of the material as it beds down.
Why density is given as a range
Crushed stone runs 2,600 to 2,900 pounds per cubic yard depending on the rock and how wet it is. This calculates at the published typical of 2,700 and shows the spread rather than hiding it. Across a large order the ends of that range differ by most of a ton, so ask your supplier for theirs.
Common mistakes
- Ordering the compacted volume. The single most common error, and it under-orders by 20 to 40 percent.
- Treating tons and yards as interchangeable. A yard of stone is roughly 1.35 tons. Quoting one and ordering the other is an expensive slip in either direction.
- Calculating one thick layer. Anything over about four inches goes down in lifts and each is compacted separately.
- Forgetting the sub-base. A drive that will carry cars needs a coarse base under the decorative top. Calculate the layers separately; they use different material.
When these numbers do not apply
- Pea gravel and sand. Rounded material barely locks together and does not compact like angular crushed stone, so the published compaction factor does not transfer.
- Soft or boggy ground. Stone pressed into mud vanishes. Ground that pumps needs geotextile before any figure here means much.
- Recycled and crushed concrete. Densities differ from quarried stone and vary batch to batch.
- Loose surface top-ups. If you are not rolling it, skip the compaction factor entirely and order the plain volume.